The AMT Smart Material Control System integrates the MES material packaging information system, warehouse unique material code information system, and SMT programming & material scanning system.
The system supports the inspection-free and forcible inspection modes: After the first inspection, materials are free of inspection subsequently. Forcible inspection is implemented for materials of any supplier upon the first entry to the production system.
Situation: Because FUJI Feeder has a unique code (FeederID), when it is inserted into the machine, the American and Asian tools can get the FeederID through MES Interface. If we know the material code on the Feeder beforehand, then we can check with the current program's material table. If it is correct, let the Feeder continue to produce, otherwise, the Feeder will be disabled. In addition, each Feeder (more than the second generation) has a metal feeding sensor, which can be used for feeding error prevention.
Logic: MES fault-proof is based on the program's material table, the material on the Feeder and the limited conditions of MES.
Process: Scanning system needs to scan Feeder Bar Code (FeederID) and Material Code (FeederID) to achieve error-proof feeding. Metal feeding belt is used for midway feeding and feeding scanning is carried out. Material that has not been scanned will stop feeding with a sensor in the metal feeder belt.
FUJI's machine is very advanced, developers need to have rich experience in API development with FUJI ma-chine. To accelerate the implemengtation progress of the customer's Industry 4.0 objective, AMT launch-es the customized MES verifier.